The Mahindra Bolero has long been a name synonymous with durability, practicality, and no-nonsense performance. Built for India’s diverse and often challenging road conditions, the Bolero has earned a loyal following in rural and urban markets alike. In 2025, this iconic SUV returns with a refreshed design and updated features that strengthen its identity as a go-anywhere workhorse. Here are 10 tough features that make the 2025 Mahindra Bolero perfectly suited for rugged terrain and demanding conditions.
1. Ladder-Frame Chassis for Maximum Strength
The Bolero continues to ride on a rugged ladder-frame chassis—one of the strongest platforms in the SUV segment. This design offers superior load-bearing capacity and durability, especially on uneven roads, muddy trails, and rocky surfaces.
2. High Ground Clearance
The 2025 Bolero boasts an impressive ground clearance, allowing it to tackle everything from pothole-ridden village roads to steep inclines and rocky trails. This essential off-road trait ensures the underbody remains protected, even in the most challenging conditions.
3. All-Terrain Tyres with Thick Sidewalls
Fitted with robust all-terrain tyres, the Bolero is ready to grip loose gravel, sand, or wet surfaces with ease. The thick tyre sidewalls add an extra layer of protection against punctures—a must-have for remote or unpaved environments.
4. Torquey mHAWK Engine
Under the hood, the Bolero houses Mahindra’s dependable mHAWK diesel engine, tuned for low-end torque. This provides the pulling power needed for steep climbs, heavy payloads, or traversing slippery terrain, while maintaining impressive fuel efficiency.

5. Heavy-Duty Suspension Setup
Built for endurance, the Bolero features a rugged suspension system with coil springs and anti-roll bars. It absorbs shocks and bumps effectively, allowing for a smoother ride over broken roads and off-road surfaces without compromising control.
6. Metal Body Panels for Added Toughness
Unlike many modern SUVs that rely heavily on plastic parts, the Bolero retains sturdy metal body panels that withstand minor collisions and impacts. This design not only enhances safety but also increases the vehicle’s longevity in harsh environments.
7. Protective Cladding and Bumpers
The 2025 model features thick black cladding along the body and bumpers for added protection. These help shield the vehicle from scratches, dents, and stone chips when driving through narrow lanes, brush-lined paths, or construction sites.
8. Enhanced Cooling System for Extreme Weather
Engine overheating can be a serious concern in rugged areas, especially in high-temperature regions. The new Bolero is equipped with an enhanced radiator and cooling system that ensures consistent performance even in scorching heat or during prolonged off-road use.
9. 4×4 Capability in Select Trims
While traditionally known for its rear-wheel-drive setup, select trims of the 2025 Bolero now offer a 4×4 drivetrain, providing superior traction in mud, sand, and snow. This makes it an excellent companion for off-road adventures or utility tasks in remote areas.
10. Minimalistic, Easy-to-Maintain Cabin
Designed with utility in mind, the Bolero’s interior is simple, functional, and easy to clean. Durable fabric seats, hard plastic surfaces, and manual controls ensure that the cabin remains reliable and resistant to wear—even with daily rugged use.